The secret to premium craftsmanship, in seven steps

Premium craftsmanship has to start at the very beginning, even before the craftsmanship begins. When working with top brands around the world, where their customers expect nothing short of excellence, we have learned that creating a pristine working environment is key to the highest quality standards. We have created an exceptional dust-free environment in our manufacturing facility and most importantly, committed to the methods for maintaining this clean workplace.

The importance of a dust-free environment
  1. Health and Safety: A dust-free environment is crucial for the well-being of our employees. Not only can dust affect their respiratory health, but it can also create slipping hazards when it accumulates on walking surfaces. At Ason Bags, we prioritize the safety of our team, and our dust management methods play a significant role in reducing workplace injuries.
  2. Quality Control: Dust can compromise the quality of our products, particularly during bonding and printing processes. By minimizing dust in our manufacturing environment, we ensure that our bags remain in pristine condition throughout production, ensuring that you receive a premium product every time.
  3. Productivity: A clean and organized workspace promotes a more rigorous and efficient workforce. By maintaining a dust-free environment, our employees can focus on upholding our high production standards, ultimately resulting in better-crafted bags for our customers.
  4. Energy Efficiency: Unchecked dust accumulation can clog HVAC systems, reducing their efficiency and increasing energy costs. Through regular maintenance and inspection, we prevent dust buildup, leading to more energy-efficient operations.
  5. Combustion Risk: Though the risk is low, excessively dusty environments can pose an explosion hazard under certain conditions. By effectively managing dust in our facility, we minimize this risk and ensure a safe working environment for our team.
Our dust management methods:
  1. Dust-Free Design: Our facility is designed to minimize flat, unused surfaces where dust can accumulate. We’ve selected a location away from high traffic areas and ongoing construction, and spaced workstations to reduce contamination.
  2. Powerful and Well-Maintained Ventilation: We’ve installed a ventilation system that is suitable for our facility’s size and requirements, and we schedule regular inspections, maintenance, and component replacements to keep it efficient and effective.
  3. Reducing Movement of Materials: We minimize traffic in our production areas by streamlining workflows and implementing measures like slower-moving trolleys to reduce dust caused by friction on the floor’s surface.
  4. Reducing Packaging Equipment: Since packaging materials like cardboard can generate dust, we keep them away from production areas and store them separately to prevent contamination.
  5. Positive Air Pressure: We maintain a positive air pressure in our facility by using fans near open windows, which helps to prevent dust and other contaminants from entering the space.
  6. High Gloss Surfaces: We’ve coated our factory floors with high gloss finishes to make them easier to clean and maintain, further reducing dust accumulation.
  7. Regular Cleaning: Our facility undergoes regular cleaning with wet mops and vacuum cleaners, targeting hidden areas like ventilation shafts and support beams to ensure a truly dust-free environment.

At Ason Bags, our dedication to quality craftsmanship and a dust-free manufacturing environment helps sets our customers apart from their competitors. We’re proud to collaborate with them in our pursuit of this. Get in touch to find out how we can do the same for your brand.